Automation & Controls Engineer

Location: Henrico, VA
Employment Type: Full-Time, Direct Hire
Compensation: Starts at $100,000 annually (higher based on experience)

Position Summary

An established manufacturing operation is seeking an experienced Automation & Controls Engineer to support and enhance plant automation systems. This position plays a key role in maintaining, troubleshooting, and improving process control technologies used throughout production operations.

The ideal candidate will have a strong background in industrial automation, PLC programming, SCADA systems, and electrical controls. This individual will partner with cross-functional teams to deliver automation projects, improve system reliability, and ensure compliance within a regulated manufacturing environment.

### Key Responsibilities

Automation & Controls Projects

Assist with the planning, execution, and completion of automation and process control initiatives.
Participate in project scheduling, vendor coordination, equipment selection, system commissioning, and project documentation.
Configure, program, test, and support PLC-based control systems, operator interfaces, SCADA platforms, and drive systems.
Contribute technical expertise to automation-related electrical installations and upgrades.

Equipment Support & Troubleshooting

Provide technical support for automated manufacturing equipment and process control systems.
Investigate and resolve issues involving PLCs, HMIs, VFDs, instrumentation, industrial communications networks, and control panels.
Recommend corrective actions and system improvements to enhance equipment performance and reliability.

System Reliability & Regulatory Compliance

Support ongoing maintenance of automation systems to ensure operational readiness and compliance.
Maintain system backups, recovery procedures, and documentation records.
Coordinate with equipment suppliers and service providers during upgrades, repairs, and validation activities.

Documentation & Change Management

Support engineering change control activities and technical documentation updates.
Assist with verification, testing, and implementation of control system modifications.
Participate in internal audits, reviews, and compliance-related activities.

Safety & Quality

Follow all site safety procedures and quality standards.
Complete required technical, operational, and compliance training programs.
Promote safe work practices while supporting manufacturing operations.

### Qualifications

Education

Bachelor's degree in Electrical Engineering, Automation Engineering, Controls Engineering, or a related technical discipline.

Experience

5–10 years of experience working with industrial control systems and automation technologies.
Experience supporting manufacturing operations required.
Prior experience in regulated manufacturing environments is highly desirable.

Technical Expertise

Strong experience with PLC programming and troubleshooting.
Working knowledge of SCADA platforms and HMI development/support.
Familiarity with VFDs, servo systems, instrumentation, and industrial electrical equipment.
Experience troubleshooting industrial communication networks.
Ability to interpret electrical schematics, wiring diagrams, and control system documentation.
Strong analytical, troubleshooting, and organizational skills.
Ability to manage multiple projects and priorities simultaneously.

### Work Conditions

Occasional after-hours or emergency support may be required to support continuous manufacturing operations.

Regular interaction with production equipment and industrial electrical systems.

Ability to stand, walk, and safely lift up to 50 pounds while utilizing appropriate PPE.

### Compensation & Benefits

Competitive salary starting at $100,000+ based on experience

Medical, dental, and vision insurance

Company-paid life insurance and short-term disability coverage

Automation & Controls Engineer