Industrial Automation & Controls Technician
Location: Henrico, VA
Employment Type: Full-Time
Schedule: Day shift (approx. 5:00 AM – 3:00 PM), with flexibility to support other shifts as needed
Pay: Starts at $38.00/hour (higher based on experience)
Position Overview
We are seeking a skilled Industrial Automation & Controls Technician to support the maintenance, reliability, and performance of automated manufacturing systems. This role combines expertise in industrial controls, PLC programming, electrical troubleshooting, and equipment optimization to help maintain efficient production operations.
The successful candidate will have experience supporting automated equipment, diagnosing complex electrical and control issues, and collaborating with production and engineering teams to improve system performance and reliability.
### Primary Responsibilities
Maintain, program, and troubleshoot PLCs, HMIs, servo drives, VFDs, sensors, vision systems, and encoders
Modify, program, and troubleshoot PLC/HMI software (Allen Bradley, Siemens, or equivalent)
Develop, configure, and maintain industrial networks such as Ethernet/IP, Modbus, and I/O Link
Program and troubleshoot safety controllers to ensure safe interaction between equipment and personnel
Interpret electrical schematics, blueprints, and drawings, implementing modifications as necessary
Support installation, commissioning, configuration, and ongoing support of process automation systems
Monitor equipment performance, optimize operation techniques, and improve efficiency
Follow lockout/tagout (LOTO) procedures and identify potential hazards
Ensure compliance with industry standards, regulatory requirements, and internal safety protocols
Interface daily with cross-functional teams, including quality, engineering, production, and technical services
Document work processes, create manuals, and report progress on projects
### Minimum Requirements
Associate degree or trade school certification in controls, electronics, or a related field
3–5 years of manufacturing or production experience with both electrical and mechanical systems
Journeyman’s card or equivalent electrical certification
PLC/HMI programming experience (Allen Bradley, Siemens, or ELAU)
Electrical troubleshooting experience, including motors (480V)
Understanding of industrial network protocols and process control systems
Strong problem-solving, analytical, and decision-making skills
Computer literacy, including Microsoft Office
Excellent written and verbal communication skills
Self-motivated, reliable, and able to work independently or as part of a team
Knowledge of industry safe practices and procedures
### Preferred Qualifications
Bachelor’s degree in Science, Engineering, or related field
Experience in consumer goods, pharmaceutical, or cosmetic manufacturing
Familiarity with lean manufacturing, continuous improvement, or regulated manufacturing environments (FDA, ISO)
Strong technical expertise in high-speed mixing and packaging equipment
### Skills and Abilities
Effective communication across all levels of an organization
Results-oriented with focus on operational excellence
Ability to support teams in meeting production goals
Adaptable and eager to learn new technologies
### Compensation & Benefits
Competitive hourly pay starting at $38.00
401(k) with company match and immediate vesting