Mid-Level Controls Engineer
Location: Henrico, VA
Employment Type: Full-Time, Direct Hire
Compensation: Starts at $100,000 annually (higher based on experience)
Role Overview
We are seeking a Mid-Level Controls Engineer to join the Engineering team. This role provides hands-on support for process control systems, automation projects, and site operations in a regulated manufacturing environment. The position supports PLC-based systems, SCADA platforms, HMIs, variable frequency drives (VFDs), and industrial electrical systems while ensuring compliance with cGMP and applicable regulatory requirements.
This role works independently on assigned tasks and collaborates with Engineering, Operations, IT, Quality, and external vendors.
### Primary Responsibilities
Automation & Project Support
Support execution of process control and automation projects
Assist with scope development, scheduling, vendor coordination, equipment specification, and project closeout
Specify, configure, program, and test PLCs, SCADA systems, HMIs, drives, and related control systems
Provide limited support for facility electrical systems related to automation projects
Technical Support & Troubleshooting
Troubleshoot PLC-controlled equipment and SCADA systems
Diagnose issues involving drives, control panels, industrial networks, and instrumentation
Provide technical recommendations to improve system reliability
System Maintenance & Compliance
Support systems in a validated/verified state consistent with regulatory requirements
Assist with documentation, backups, archiving, and data integrity activities
Support system upgrades, recovery efforts, and vendor coordination
Change Management & Documentation
Support site change control processes
Assist with control system standards and verification activities
Participate in audits and technical reviews
Safety & Compliance
Follow all safety and cGMP requirements
Complete required technical and compliance training
### Required Qualifications
Education & Experience
Bachelor’s degree in Electrical Engineering, Automation Engineering, or related field required
5–10 years of experience in control systems and automation within a manufacturing environment
Experience in regulated or cGMP environments preferred
Strong PLC and industrial automation experience required
Technical Skills
Hands-on experience with PLCs and SCADA systems
Knowledge of HMIs, VFDs, servos, and industrial electrical systems
Experience with industrial networking and troubleshooting
Ability to read electrical schematics and control documentation
Strong analytical and problem-solving skills
Ability to manage multiple priorities in a fast-paced environment
### Work Environment
Occasional off-shift or emergency support for a 24x5 manufacturing operation
Exposure to industrial equipment and electrical systems
Ability to stand, walk, and lift up to 50 lbs. with proper PPE
### Compensation & Benefits
Competitive base salary starting at $100,000 (based on experience)
Medical, dental, and vision coverage
Company-paid short-term disability and life insurance
401(k) with company match and immediate vesting
Paid time off and holidays