Automation & Controls Engineer – Crane Systems
Location: Ashland, VA
Schedule: 1st Shift
Job Type: Contract-to-Hire (Full-Time, Onsite)
Pay: Starting at $39+/hour, based on experience

Position Overview

We are seeking a Controls Engineer to support the development, integration, and optimization of automation systems used in overhead crane and material handling operations. This role focuses on both new system design and modernization of existing equipment, ensuring safe, efficient, and compliant performance in an industrial environment.

This is a hands-on position requiring strong expertise in PLC programming, system integration, and troubleshooting within heavy equipment or industrial automation settings.

### Core Responsibilities

Control Systems Design

Design electrical control systems for overhead cranes and lifting equipment
Develop and review PLC programs, HMI interfaces, and control logic
Create electrical schematics, wiring diagrams, and panel layouts
Select and integrate components such as VFDs, sensors, relays, and safety devices
Ensure compliance with applicable standards (CMAA, NFPA 70/NEC, ASME B30)

Integration & Commissioning

Support installation, startup, and commissioning of control systems
Configure and troubleshoot PLCs, VFDs, and communication networks
Perform testing, validation, and system optimization

Troubleshooting & Technical Support

Diagnose and resolve complex electrical and control system issues
Provide support to field service and maintenance teams
Assist with retrofits, upgrades, and modernization efforts

Collaboration & Improvement

Work closely with engineering, project management, and technical teams
Provide guidance and mentorship to junior staff when needed
Contribute to continuous improvement initiatives to enhance reliability and performance

### Required Qualifications

Bachelor’s degree in Electrical Engineering, Controls Engineering, or related field (or equivalent experience)

5+ years of controls engineering experience, ideally within crane systems or heavy industrial equipment

Strong background in:

PLC programming (Allen-Bradley, Siemens, or similar)
HMI/SCADA systems
VFDs and motor control systems
Ability to read and develop electrical schematics and control system designs
Experience with industrial communication protocols (e.g., Ethernet/IP, Modbus)
Understanding of crane motion systems (hoist, trolley, bridge)
Familiarity with CMAA, NEC, and ASME standards

### Preferred Experience

Experience with crane automation features such as anti-sway or load monitoring systems

Background in system commissioning and industrial integration projects

Strong troubleshooting and analytical skills

Ability to work in industrial environments, including elevated areas when required

Effective communication and teamwork abilities

### Work Environment

Fully onsite role in an industrial/manufacturing setting

Occasional travel to support project or customer site needs

Automation & Controls Engineer – Crane Systems

Want to see the full job description?

Job details

Qualdoc