Controls & Automation Engineer – Industrial Systems
Location: Petersburg, VA
Job Type: Contract-to-Hire
Compensation: Starts at $70,000 annually (higher based on experience)
Role Overview
We are seeking a skilled Controls & Automation Engineer to support and improve automation systems, electrical infrastructure, and production performance within a manufacturing environment. This position combines hands-on troubleshooting with engineering design and continuous improvement initiatives.
You’ll work closely with operations and maintenance teams to identify system issues, implement enhancements, and support ongoing automation projects across the facility.
### Key Responsibilities
Configure, troubleshoot, and optimize PLC-based control systems within production operations
Design and improve HMI interfaces to enhance usability and operator efficiency
Diagnose issues involving automation systems, instrumentation, and communication networks
Lead and support projects focused on improving equipment uptime, throughput, and reliability
Analyze equipment data to identify trends and recommend process improvements
Participate in root cause analysis and implement corrective actions
Assist with planning system upgrades, shutdowns, and equipment modifications
Enhance alarm systems, reporting tools, and overall control system functionality
Translate operational needs into effective automation and control solutions
### Technical Environment
PLC Platforms:
- Siemens (S7 / TIA Portal)
- Allen-Bradley
- GE / RX3i
- Toshiba NV
HMI / SCADA Systems:
- Ignition
- Cimplicity
- WinCC
- Rockwell platforms
Networking & Systems:
- Profibus / Profinet
- Industrial communication protocols
- Data acquisition systems (IBA or PDA experience preferred)
### Required Qualifications
Bachelor’s degree in Electrical Engineering, Mechatronics, or related field
Minimum of 5 years of experience in industrial or manufacturing environments
Strong experience with PLC programming and troubleshooting
Knowledge of motors, drives, and AC/DC control systems
Experience with ladder logic programming
Ability to manage automation projects from concept through implementation
Comfortable working in both office and production floor environments
Strong analytical and problem-solving skills
Effective communication skills across technical and operational teams
### Additional Responsibilities
Support automation systems used in heavy industrial or rolling processes
Maintain system backups and ensure control system integrity
Improve instrumentation performance and system responsiveness
Identify and implement upgrades to existing equipment and controls
Contribute to long-term automation strategies and continuous improvement efforts
### Work Environment & Growth
Combination of hands-on fieldwork and engineering responsibilities
Collaborative team environment focused on safety and performance
Opportunities for training, skill development, and career advancement