Process Engineer

3M has a long-standing reputation as a company committed to innovation. We provide the freedom to explore and encourage curiosity and creativity. We gain new insight from diverse thinking, and take risks on new ideas. Here, you can apply your talent in bold ways that matter.

Job Description:

ROLE

• Process Engineer (based at Ahmedabad)

QUALIFICATION & EXPERIENCE

• B.E. / BTECH Chemical from a Reputed university/college
• Exp. 4 to 8 years
• Experience in Process/Manufacturing/Production

MAJOR RESPONSIBILITIES:

Development

• Expertise in paints and coatings processes is preferred.
• Expertise in cycle time evaluation, process design & development.
• Prepare project business case, reviews with India Management & International management team.
• Conduct PSI, PSSR, HAZOP and PHA, Risk Assessment studies for all the new products.
• Conduct Process capability study, What-if analysis & Process variability study.
• Conduct, collaborate and lead Process Qualifications and Change Control activities
• Set process, cycle time, lead time, tack time evaluation, line balancing.
• Develop Work Instruction /Process standards, process flow design, and Bill of Material and track BOM variance.
• Work closely with finance team in understanding the prospective product cost.
• Work closely with R&D for Scale up of new products and Technology transfers.
• Hand on experience of Risk analysis, mitigation & monitoring effectiveness.
• OEE, Process Flow Diagram, Process Failure Mode Effective analysis basic knowledge & hands on experience

Standardization

• Documentation SOP for production & Impart training to the concerned team members and other employees.
• Lead all the Process hazard management activities for the existing products.
• Prepare Documents for Validation of process improvement and monitor adherence.
• Process Standardization, Optimization and Compliances, Process Mapping, Application of SPC.
• Build line Poka-yoke and process controls.
• For Customer complaints and feedbacks – perform Root cause analysis and implement CAPA.

Improvements

• Develop capacity planning, Manpower load analysis, Value Stream mapping, Warehouse calculation, Lean Layout for successful startup of project.
• Track and Run Yield Improvement, OEE Improvement project.
• Operational excellence through yield improvement, cycle time reduction & automation.
• Undertake cycle time studies, method studies and work studies or other industrial engineering technique to improve quality, productivity and safety, etc.
• Design and implement productivity improvement programs and systems (e.g. equipment, methods and procedures) for optimum utilization of equipment, workforce
• Identify ways and alternatives in redesigning manufacturing procedures, layout and work flow to improve operation efficiency.

Cost Reduction & Value Engineering

• Work closely with packaging team to packaging improvement & cost reduction, reducing setup changes, change over time etc.
• Lead projects that can reduce waste, Material cost and improve Unit cost.
• Identify opportunities that can leveraged for manufacturing new products with existing facility.

Other details:

• Six sigma Green Belt certified (Desired not must).
• Commissioning and Qualification Exp.

<>·<>·MNC exposure would be preferred

Reporting

The position is based at Ahmedabad and will directly report to Production/Plant Manager based at Ahmedabad

Learn more about 3M’s creative solutions to the world’s problems at www.3M.com or on Instagram, Facebook, and LinkedIn @3M.

Safety is a core value at 3M. All employees are expected to contribute to a strong Environmental Health and Safety (EHS) culture by following safety policies, identifying hazards, and engaging in continuous improvement.

Please note: your application may not be considered if you do not provide your education and work history, either by: 1) uploading a resume, or 2) entering the information into the application fields directly.

3M Global Terms of Use and Privacy Statement

Carefully read these Terms of Use before using this website. Your access to and use of this website and application for a job at 3M are conditioned on your acceptance and compliance with these terms.

Please access the linked document by clicking here, select the country where you are applying for employment, and review. Before submitting your application, you will be asked to confirm your agreement with the terms.