Plant Manager

Description

Job Overview

The Operations Manager is responsible for overseeing day-to-day operations in a steel manufacturing facility with a focus on pickling and slitting processes. This role plays a key part in optimizing production efficiency, maintaining safety and compliance standards, managing resources, and ensuring product quality. The ideal candidate brings strong leadership, operational expertise, and an in-depth understanding of steel processing and pickling line operations.

Key Responsibilities

1. Team Leadership:Supervise and develop production and operations staff, operators, and maintenance personnel. Promote a culture of safety, accountability, and continuous improvement.
2. Production &  Process Optimization:Manage and improve operations to maximize throughput and product quality.  Identify bottlenecks, implement process improvements, and reduce downtime.
3. Resource Management:Allocate labor, materials, and equipment to meet production goals efficiently. Monitor maintenance schedules and ensure equipment reliability.
4. Quality Assurance:Oversee quality control processes to ensure that steel coils meet required specifications and customer standards. Investigate and resolve quality issues promptly.
5. Inventory & Supply Chain Coordination:Collaborate with purchasing, logistics, and warehouse teams to ensure timely receipt of raw materials and delivery of finished products.  Optimize inventory levels and minimize material waste.
6. Compliance & Safety:Ensure operations adhere to OSHA regulations, environmental standards, and internal safety protocols. Lead incident investigations and implement corrective actions as needed.
7. Data Monitoring & Reporting:Track KPIs including throughput, yield, downtime, scrap rate, and safety metrics. Provide regular performance reports and actionable insights to senior leadership.
8. Vendor & Contractor Management:Manage external vendors, contractors, and service providers for equipment maintenance, chemicals, and outsourced services. Ensure quality, cost-effectiveness, and timely delivery.
9. Project Management:Lead or assist in plant improvement projects, including equipment upgrades, process automation, and layout changes. Ensure on-time and within-budget execution.
10. Risk Management:Identify operational risks related to production, safety, and environmental compliance. Develop and implement mitigation and contingency plans 

Personal Attributes:

• High attention to detail and commitment to product quality.
• Results-driven with strong initiative and decision-making ability.
• Safety-first mindset with a proactive approach to risk mitigation.
• Adaptable, resilient, and able to lead through change and growth.
• Integrity and a commitment to ethical leadership and team development.

Requirements

Qualifications:

• Bachelor’s degree in Industrial Engineering, Operations Management or related field preferred.  Relevant work experience in place of degree considered.
• Minimum 5 years of experience in steel manufacturing operations, preferably in a facility with pickling lines.
• Strong understanding of steel processing equipment, acid pickling, and coil handling.
• Proven leadership experience in a manufacturing or plant environment.
• Equipment maintenance background a plus
• Familiarity with ISO 9001, OSHA, and environmental compliance requirements.
• Proficient in ERP systems and Microsoft Office Suite; experience with manufacturing data systems preferred.
• Excellent problem-solving, communication, and organizational skills.