Sr Quality Engineer

This position reports directly to the Quality Manager and is responsible for the general and specific job duties of IAC as described below:

General Job Duties:

• To display a fair and consistent approach by following the principles of the Value Statement and Mission Statement to help ensure a satisfied workplace for all employees.
• To support Company policies and business objectives while performing the specific responsibilities of your job.
• To participate in continuous improvement activities that enhance the working environment at IAC. Participate and support all lean, continuous improvement programs, initiatives and activities.
• To support the company vision and help to ensure fair treatment of all employees employed by IAC
• Exhibit teamwork skills and actively participate in company activities in a positive working environment.
• Demonstrate problem solving skills in a work environment that is striving for continuous improvement.
• Follow Company policies and display conduct expected of IAC employees
• Adhere to all safety and health objectives, policies and procedures of IAC to provide for a safe and healthful workplace. Work in a safe manner at all times and report any unsafe conditions in order that the situation can be corrected. Report all accidents and near misses in a timely manner when they occur.
• Maintain proper ergonomics at all times when performing assigned tasks.
• To support the company to meet and maintain all customer quality standards as well as the standards of IAC.
• Complete LPAs on time; weekly
• Complete Safe Audit on time; weekly
• Maintain proper etiquette when using company radios, PA, emails, text and phones; business use only.
• Perform other duties as assigned by Quality Manager
• Work independently with minimal supervision to manage quality tasks.
• Regularly inspect parts and engage with production teams on the shop floor
• Interface with cross-functional teams to support product launches and continuous improvement.

Specific Job Duties:

• Lead Internal audits in accordance with IATF 16949 and VDA 6.3 Standards.
• Lead Suppliers audits in accordance with IATF 16949 and VDA 6.3 Standards.
• Manage and support APQP, PPAP, FMEA, MSA and Control Plans
• Coordinate dimensional evaluations
• Perform Root Cause analysis and lead 8D problem-solving.
• Issue and respond to Quality Alert; resolve nonconformities quickly.
• Complete capability study
• Maintain and coordinate Fast Response process
• Audit/document quality systems
• Troubleshoot quality issues with the Operations and Technical department
• Root cause analysis through fast-track response process
• Assist in the development and mentoring of the Quality Engineers
• Support Quality Manager in daily functions as needed
• Utilize GageTrak Pro for calibration tracking and measurement systems.
• Coordinate with customer on quality issues and ensure timely resolution.
• Ensure compliance with customer specific requirements and standards.

Education Requirements:

• Bachelor degree with 3-5 years of related experience or 5-7 years related experience in a quality manufacturing environment, automotive preferred.

Experience Requirements

• Good computer including typing and the use of Microsoft products
• Conceptual knowledge of production part approval process (PPAP) and relevant requirements preferred.
• Working knowledge of SPC, capability studies, PFMEA’s, and Control Plans
• Ability to pay attention to detail, multi-task and follow direction
• Successful candidates will also possess strong judgment /decision making skills, problem solving and communication skills.
• Strong analytic problem-solving skills
• Able to work well under pressure while managing competing demands and tight deadlines
• Must be able to work with minimal supervision
• Certified IATF 16949 Lead Auditor (Mandatory)
• Certified VDA 6.3 Auditor (Mandatory)
• Strong working knowledge of GageTrak Pro.

Training Requirements:

• This position will be required to travel to other facilities or training locations as well as on-site training as needed.

Ppe Requirements:

• This position requires the use of eye protection and hearing protection and any PPE specific to the task being performed.

Physical Demands:

• Must be able to stand on feet and/or sit 9-12 hours a day and lift up to 40lbs on an occasional basis and 15 lbs on a regular basis. Must be able to perform overhead work as well as work below the waist.