Operator, Production, Process Expert

Job Overview 综述

Make in-spec product per production schedule, without harming people or environment and without reliability issues through:1. Operating the process facilities following SOP, instructions and good processing practices2. Front line process knowledge to monitor, forecast, report, mitigate, solve or escalate issues that could impact the 4 principles. 

Responsibilities 职责

StewardshipIssues safe work permitsTimely confirm the alarm of DCS/PLC production line one by one and make response. Put forward the bypass application according to  demand.Addresses alarms, communicates needs for bypassesLOTO equipment and turn over to maintenance for repairs and participate in return to service of equipmentToolbox meetingConduct Behavior Based Observations (BBO) and communicate HazRecs and near Miss Incidents. Participate in MOC, PHA, RCA etc. sessionsTake part in emergency response / Initial response team as neededStart up and shutdown of process equipment in a safe manner Perform work in accordance to Conduct of Operations for proper hand-offs with other workgroupsWork order notification, EIP, SOL, Security Sharing and Resolution, EOP, Forklift, Tool Use,Focus on the implementation, feedback and optimization of KPI S of each shift production line.Environmental compliance (No. 1 rain drainage, dust control, VOC, production line dust removal, electrostatic grounding, wastewater)Regular on-site inspection of the production line to identify potential safety risks and eliminate or upgradeWall drawing execution

QualityRunning the production follow the SOC and response for any deviationTake process and finished product samples according to requirements, and intervene in advance against the result trend of process samples to prevent the generation of nonconforming productsSpot check RM quality in each shift, making sure the right material been used according to SOC.Spot check the finish goods in each shift to make sure the labeling , weight and package are 100% correct.Identify and eliminate the cross contamination risks in your shift and share with the core.Ensure that SOC records are complete, clean and reliableField inspection

ReliabilityConduct routine rounds (SQRE) and proactively report, mitigate and solve emerging issues Inspect on-site devices to ensure their integrity and proper operation. Determine whether to upgrade to RE based on the actual situation.Monitor production process (e.g. DCS, gauges …) Investigate and troubleshoot abnormal operations. Operate field equipment (e.g. valves, pumps) to perform operations tasks per SOP, SOC, special instructions (e.g. filter changes, bagging, manual activities, additions …) Shift handover and takeover

EngagementProvide inputs to improve SOPs Looking for any gaps to SQRE, Generates ideas and improvement projects for continues improvement on monthly basis.Perpetuates a culture of safety quality and reliability with all colleagues, contractor and guests in the unit Actively participate in training, improve training quality and meet training requirementsShift to post handover and keep the records clearTrain new people and keep improving the quality of trainingImprove production line quality (feeding, packaging...)Participate in optimizing production process conditions

Qualifications 要求

CollaboratesCommunicates effectivelyDecision qualitySet short/long term goals and track their achievementSituation adaptability