AM/DM - Moulding & Sand Plant, Foundry PU

Responsibilities & Key Deliverables

Knowledge of Foundry Technology Processes. Expert Knowledge about sand mixer,sand cooler and troubleshoots the concerns related to Sand Plant Equipment. Expert Knowledge about sand properties and additives required for green sand moulding. Knowledge to correlate the casting defect with sand properties and implement countermeasures for the same. Benchmarking knowledge about sand plant/additive addition/Capacity/sand to metal ratio/sand storage capacity/OPP of molding. Basic knowledge of Tooling. Expert Knowledge of High Pressure Molding Line (FLASK) with recommended troubleshooting. Expert Knowledge of preceding and subsequent process like Core making, melting, Molding, Fettling and Rejection etc. Knowledge of 7QC tools, Daily Work management, TPM,Lean manufacturing, ISO9001,TS 16949, 5S, OHSAS 18001, ISO 14001 etc. Knowledge of casting defects and analysis and it's remedy. Knowledge of DCP, PPAP, APQP. Knowledge of Revenue cost elements and its measures to control it. Knowledge about Energy audit and energy conservation techniques. Knowledge about resource planning and resource optimization

Preferred Industries

Automotive IndustryManufacturing & TradManufacturing

Education Qualification

Diploma; Bachelor of Engineering; Diploma in Mechanical; Bachelor of Engineering in Mechanical

General Experience

4-6 Years of relevant work experience

Critical Experience

System Generated Core Skills

Sand PropertiesProcess Knowledge - MoldingCastingBenchmarkingMoldingToolingTroubleshootingRoboticsProcess Knowledge - Core MakingProcess Knowledge - Melting7 QC ToolsDaily Work ManagementTotal Productive Maintenance (TPM)Lean ManufacturingISO 9001 - Quality ManagementISO TS 16949 - Quality Management5S MethodologyOHSAS 18001 - Occupational Health & SafetyISO 14001 - Quality ManagementDynamic Control Plan (DCP)Production Part Approval Process (PPAP)Energy AuditsEnergy ConservationResource PlanningResource Optimization

System Generated Secondary Skills