Senior Process Development Engineer
Electra
100k - 130k USD/year
Office
Boulder, Colorado, United States
Full Time
What you will do:
The Senior Process Development Engineer on the process engineering team will contribute to the design and testing of chemical and hydrometallurgical processes across a variety of scales, from bench-scale proof-of-concept to Electra’s iron-refining pilot plant.
Responsibilities include:
- Lead projects to study and scale up new processes at laboratory and pilot scale, including designing experiments to prove out concepts, selecting and sizing equipment, and operating process equipment
- Develop and maintain robust process models that can be used to analyze techno-economic impacts of process input changes to inform decision making processes
- Design aqueous reaction and separations processes, critically evaluating process alternatives and developing mass and energy balances
- Collaborate with mechanical and electrical engineers to implement new processes
- Collect and synthesize experimental data, and present results to guide engineering and business decisions
- Commission and troubleshoot new equipment
- Maintain a safe working environment and lead safety assessments of new equipment and operations
- Read, understand, and comply with all workplace health and safety policies, safe work practices, and company policies and procedures
- Perform other duties as assigned by supervisor
What we need you to bring to the team:
- BS degree in chemical engineering, mining/metallurgical engineering, or chemistry, or related and 8 years of industry experience (excludes internships, co-ops, and other school projects)
- Hands-on process design experience, including mass and energy balances, reaction kinetics and thermodynamics, separations equipment, and fluid flow
- Experience with process simulation software, and using it to make experimental predictions
- Experience leading process-engineering projects and acting as subject-matter expert
- Track record of successful implementation of safety measures for gas- and liquid-based processes
- Experience analyzing experimental data, reaching conclusions, communicating and presenting results
- Strong organizational and project management skills
- Strong verbal and written communication skills
- Proficiency with, or ability to quickly learn, Microsoft Office suite of programs including Word, Excel, PowerPoint, Outlook, OneDrive, and SharePoint
What we want you to bring to the team:
- Hands-on process design experience, including mass and energy balances, reaction kinetics and thermodynamics, separations equipment, and fluid flow
- Experience with analytical chemistry and its application to answering experimental questions
- Familiarity with fluid power systems (pumps, valves, heat exchange equipment, etc.)
- Experience with power tools and light fabrication to build custom apparatus
Compensation:
- The anticipated starting pay range for this position is $100,000 - $130,000 annually and may be more or less depending upon skills, experience, and education.
Benefits For You:
- 100% paid premiums across all medical, dental, vision, telemedicine, short-term disability, long-term disability, and basic life insurance plans
- Reasonable use PTO
- $1,800 in annual employer HSA contributions (health savings account)
Benefits For Your Family:
- 100% paid premiums across all medical, dental, vision, and telemedicine plans
- $3,600 in annual employer HSA contributions (health savings account)
- 12 weeks of paid parental leave and flexible return-to-work options
Benefits For Your Future:
- 401k with up to 5% matching contributions which vest 100% on day one
- Eligibility for incentive stock options
If you need an accommodation during the application or interview process, reach out to us at careers@electra.com—we’re here to help.
Senior Process Development Engineer
Office
Boulder, Colorado, United States
Full Time
100k - 130k USD/year
August 20, 2025