Overview

ENGINEER - BIW

Responsibilities

Objective:

Responsible for developing part designs and/or systems of Underbody assuring that design rules are followed, and design practices are implemented, consistently across all components and systems within the organization.

Key Responsibilities:

Create Parametric Surface models of Under body components of BIW as per
- Packaging requirements
- Design standards
- Performance criteria
- Geometrical requirements
- Create Associative Assembly models
Responsible for meeting DVP&R and DFMEA by virtual analysis by interacting with necessary CAE teams
Take part in periodic design reviews for all the project assigned, update status and concerns
Ensure the Design meet all design criteria and mating part criteria from other functional areas, confirm to Regulatory standards, best practices, voice of customer
Adhere to TC/ PLM system rules and maintain part history

Maintain the structure as per EBOM in TC / PLM system
Release parts and assemblies as per Corporate Release Process
Work with EBOM Team to maintain structure up to date
To assist the PC/PR (development team) to do the technical feasibility, design robustness, component manufacturability and the compliance of technical documentation
To ensure the completeness/availability of all documents necessary for tooling release.
Participate in Supplier Technical Reviews
To interact with the suppliers & plant to understand any issues & ensure the issues are addressed with appropriate feedback without leading to any delay in delivery
Assist PC/PR in providing engineering support to problem solving activities at the assembly plant from pilot phase through launch / post launch
Support the Change management by design changes and /or incorporating feed backs from Development team
DMU check for clash and clearances
Work with PC/PR and participate in the diagnostic activities on the relevant systems/components

Task / Deliverables:

In the area of competence can be responsible for:
Support Manager/ lead for Execution of robust, quality, cost and weight efficient designs that ensures successful launch while meeting program objectives.
Support standardization, re-use, harmonization, benchmarking, and lessons learned activities in his/her domain, ensuring the application of corporate technical best practices.
Support team to develop technical solutions, supplier co-ordination, ensure part quality for builds, build process development, root-cause issues, verify best practices read across and technical integrity in case of changes
Support product diversity definition per KPI requirements along with Vehicle Program team, Product planning and Brand and Supplier
Support for Source Package development.
Within his/her responsibilities he/she must support to guarantee the conformity to Internal Control System rules.

Performance INDICATORS (INDICATIVE):

To meet Key vehicle, launch milestone with Cost, Quality per given timeline on the respective commodities.

B.E. / B. Tech. / M. E / M. Tech – Mechanical / Automotive / Electrical engineering

Advanced Surface Modeling /Assembly Modeling using UG NX-Sheet metals
Section study
DMU Analysis
Teamcenter (TC) / PLM / EBOM
DVPR & DFMEA
Vendor Development / SCM
Design for manufacturing
Issue resolution for process & performance related issues
Weight & Cost optimization on Front end , Ctr floor & RR floor.
Knowledge in GD&T, Sheet Materials
Knowledge on Sheet metal welding process
Robust modelling techniques
Knowledge of Welding fixture design, Gun access study, Painting and sealing process requirement

COMPETENCIES, CORE VALUES, BEHAVIOURS:

Discussion with the VPE & Supplier contact for freezing the design on commodities
OEM experience
Knowledge on Homologation & Regulation understanding.
Problem solving experience with innovative solution with Quick turn around
Good team player , Commitment to finish the design Proposals with the agile mind set.

6-8 years of relevant experience with CAD design experience – UG NX / CATIA